EQUIPMENT SPOTLIGHT | AUGUST 2024 Shears/Loggers/Balers

by maryt@americanrecycler.com

According to a report by Linkedin, the global metal market was valued at $1,004,745 million in 2022 and is expected to reach a value of $1,171,982 million by 2028. The main market sectors involved in the movement of the metals market are the auto, power and oil industries and six metal varieties are typically the most dominant in shaping market trends. The U.S., Europe, China, Japan, Southeast Asia and India are the main regions that also influence market trends. The information that follows focuses on some of the most common equipment options – shears, loggers and balers, which are typically used in processing metals.

Aljon

According to Curt Spry, sales manager for Aljon/C&C Mfg., the Aljon 580CL is a full featured, twin-ram, car logger/baler that is capable of efficiently processing 20-25+ complete end of life cars, vans, and pick-ups (including engines, transmissions, and running gear). Power for the machine is generated by a proven Volvo-Penta Tier 4 Final diesel or via an electric motor. “The logger’s comfortable, climate controlled cab is equipped with Aljon’s exclusive monitoring system, which allows an operator to monitor machine functions as well as view the baling function in real time. To meet the challenges of processing 21st century vehicle structures, Aljon executed significant structural redesigns of the 580 crushing chamber. Before implementing, the proposed changes were thoroughly analyzed and proven, using FEA (finite element analysis). This was followed by exhaustive field testing on our most demanding application. Redesigned baler doors, reinforced end walls, lid cylinder end caps and cylinder ends are now greatly enhanced on our logger, which was already a good overall performer,” said Spry.

Danieli

Danieli Corporation provides a wide range of heavy duty scrap shears, which offer the perfect customized solution for each specific type of scrap to be processed. The range includes a wing-type machine, side compression, and inclined shears. “Our shear capacity can reach up to 3,000 tons of force and 100 tph in productivity. The continuous innovation and support of the Danieli Group research and development team allows Danieli to always be a step ahead in offering unique solutions. Our patented DIS automatic blade changing system allows shear operators to change blades in under 30 minutes and greatly reduces the risk of operator injury,” explained Jim Stepanek, North American sales director.

The company’s new DIS series of inclined stationary shears are designed to work constantly in very rugged conditions. At maximum capacity, these machines allow scrap yards and melt shops to cut and densify log material as well as shear through P&S, HMS and more – while reducing the need for oxicutting. The design of the high efficiency hydraulic circuit simultaneously allows for optimization of electrical consumption, even during very fast cycles. Whatever your stationary shear needs may be, Stepanek said Danieli can provide you with a solution.

Eldan Recycling

The ELDAN Multi-Purpose Rasper is a heavy duty shredder used for both primary and secondary processing, depending on material and capacity. Carsten Nielsen, product manager, noted how “high inertia from the flywheel ensures an even load on the machine, thus yielding a higher cutting power. The machine is belt driven for simple transmission, and the rotor is manufactured and designed for minimum wear. The knives can be reground multiple times on a ’flat-bed’ grinder, ensuring long life and low operation costs. The machine is designed for quick and easy change of knives and screens, which are available in different hole sizes for flexible production. Exchangeable wear parts ensure a virtually indestructible machine.” The Multi-Purpose Rasper is available in various sizes and in extra heavy duty versions, depending on the desired capacity and cutting force. For the added benefits of adjustable rotor speed, reduced power supply costs, reduced power consumption by up to 40 percent and starting up when fully loaded with material, the Multi-Purpose Rasper is also available with a frequency converter option.

Okada America

Okada America offers nine models of shears, for carriers ranging in weight from 3 to 170 metric tons. The firm’s versatile OS Series Scrap Shear can cut ferrous and nonferrous scrap, concrete, pipe, solid round I-beams and plate materials. “Our OS Series shear is perfect for 2nd and 3rd member applications, which provides flexibility for processing and hard to reach areas,” commented Neil Maus, marketing manager. Product features include a speed valve for reduction in opening and closing times, 360º hydraulic rotation, an interchangeable tip and blades for optimal efficient along with easy maintenance and a robust jaw design increases cutting force. Serving U.S. customers since 1995, the balance of the Okada product line includes 10 fixed grapple models for carriers ranging in weight from one to 50 metric tons, eleven types of rotating grapples for carriers ranging in weight from three to 50 metric tons and five multi-processors for carriers ranging in weight from 16 to 160 metric tons.